Mold frames, mold assemblies, tool racks, inserts, tool parts, molded parts
Services
Complete project management
including materials, CNC finishing including deep hole drilling and grinding. Small dimensions up to large tools (e.g., “gigacasting”). Measurement protocols and measurement reports.
Industries and applications
- Die casting mold construction
- Plastic mold construction
- Rubber mold construction
- Forming tool construction
- Punching tool construction
- Press tool construction
- Die construction
- Deep drawing tool construction
Examples
- Mold frames for die casting tools “Gearbox housing”
- Dies and punches for plastic mold construction
- Inserts for forming tool construction, including eroding and hardening
- Base and head plates for punching racks (“special dimensions”)
- Clamping plates on machines
Materials (data sheets available on request)
Structural steel, high-grade structural steel, case-hardening steel, nitriding steel:
S355J2+N, C45, Ck45, 42CrMo4, 16MnCr5, 1.8519, 1.8550
Unalloyed, low-alloy tool steels; for cold and hot work:
1.1730, 1.2312, 1.2311, 1.2738, XPM (1.2738 high hard), XPM ESU, 1.2343V, 1.2343 ESU, 1.2344 ESU, 1.2714, 1.2842, 1.2379
High-alloy tool steels, e.g.:
1.2083, 1.2085, 1.2316, 1.4313, 1.2099
Castings and cast components
Aluminum
Aluminum, all alloys from 5083 to 7075
Processing options
- Material (extensive warehouse with several thousand tons of stock)
- Blanking
- Pre-processing
- Heat treatment if required: stress-relieving annealing, vibration stress relief
- Finishing: CNC milling (3-5 axes), deep hole drilling, drilling, grinding, eroding
- Heat treatment if required: hardening, tempering
- Dimensions from approx. 400 x 400 to 3,000 x 6,000 mm
Consulting
We will be happy to advise you on the selection of materials and production-oriented design for your applications.
